What is Drive-In Racking System?

The Drive-In Racking System is a compact pallet storage solution designed to maximize cubic space by minimizing forklift operating aisles. Ideal for storing homogeneous products with large quantities of the same reference, it is the go-to choice for warehouses prioritizing space efficiency over quick stock access.

This system operates on the LIFO (Last In, First Out) principle, where forklifts load and retrieve pallets from a single aisle. For warehouses with high product turnover, a Drive-Through Racking System is available, utilizing a FIFO (First In, First Out) approach with access points on both ends of the structure.

Key Advantages of Drive-In Racking

  1. Optimized Space Utilization
    With space optimization exceeding 80%, Drive-In Racking is perfect for warehouses with limited floor area or high square-meter costs.

  2. Cost-Effective Storage
    Its modular structure is easy to assemble and reconfigure, reducing maintenance costs and offering a scalable solution.

  3. Ideal for Low-Rotation Products
    Drive-In Racking is most effective for warehouses with low stock turnover or non-perishable goods stored for longer periods.

  4. Perfect for Cold Storage
    Due to its compact design, it is widely used in cold stores and freezing chambers, optimizing space while reducing temperature control costs.

  5. Enhanced Safety Features
    Various accessories, such as upright protectors, forklift guide rails, and pallet backstops, ensure operational safety and minimize the risk of damage.

How Does Drive-In Racking Work?

Drive-In Racking creates parallel aisles within a modular structure, enabling forklifts to drive directly into the lanes to load or unload pallets. The pallets rest on support rails, which are positioned at different heights along the structure. Each aisle is exclusively designated for a specific product type, ensuring excellent stock control.

Components of Drive-In Racking

  • Support Rails: Horizontal beams that hold pallets at various levels.
  • Uprights and Frames: The primary structural elements providing stability.
  • Forklift Guide Rails: Ground-level rails that guide forklifts and protect against impacts.
  • Pallet Backstops: Safety stops to prevent pallets from falling during loading.

Applications of Drive-In Racking

This system is ideal for warehouses that:

  • Require high-density storage to maximize available space.
  • Store homogeneous products with low turnover rates.
  • Operate cold storage or freezing chambers.
  • Do not need direct access to each pallet, focusing instead on bulk storage.
drive-in pallet racking graphic

SESS: Industry Leading Drive-In Racking Safety Inspectors

At SESS Ltd, we provide independent racking inspections for all types of racking systems, including Drive-In Racking, to ensure they meet safety and compliance standards. Our inspections adhere to BS EN 15635:2008 and are conducted by experienced professionals using a traffic light system to classify issues:

  • Green: Minor damage; safe to use.
  • Amber: Prompt repairs needed.
  • Red: Severe damage; immediate offloading required.

In addition to inspections, our training courses, such as “Maintain Your Racking Safely” and “The SEMA Awareness Course”, empower warehouse staff to understand and maintain racking safety.

Choose SESS for Peace of Mind

With over 35 years of experience, SESS is the trusted name for warehouse safety. Our independence ensures unbiased assessments, and our expertise guarantees your storage systems operate safely and efficiently.

To schedule an inspection, contact SESS Ltd today. Let us help you create a safer, more productive warehouse environment.