What is Push-Back Racking?

Push-back racking is a high-density storage system that allows pallets to be stored multiple rows deep on inclined rails, making it easy to load and unload. It maximizes storage space, reduces aisle requirements, and improves warehouse efficiency by keeping more inventory accessible with less effort. Ideal for non-perishable goods, it’s a great option for warehouses looking to optimize space and streamline operations.

In today’s fast-paced warehouse environments, efficient storage solutions are crucial for optimizing space and streamlining operations. Push-back racking is a versatile and high-density storage method that stands out for its ability to maximize space utilization while maintaining ease of access. In this post, we’ll explore what push-back racking is, how it works, and why it might be the ideal solution for your storage needs.

Advantages of Push-back Racking

One of the key benefits of push-back racking is its ability to store a large number of pallets within a relatively small footprint. This system is ideal for warehouses looking to maximize storage capacity without expanding their physical space. This type of racking also allows for easy access to a variety of products since different SKUs can be stored in separate lanes. This flexibility makes it an excellent choice for operations with a moderate turnover rate, where quick and efficient pallet retrieval is necessary.

clipart vector of pushback racking system with forklift

How Push-Back Racking Works

This type of racking system operates on a last-in, first-out (LIFO) basis. Here’s how it works:

  1. Loading:

    • A forklift places the first pallet onto the top cart at the front of the lane.
    • The second pallet pushes the first one back, taking its place on the middle cart.
    • This continues until the lane is fully loaded, with the last pallet resting on the rails.
  2. Unloading:

    • When the first pallet is removed, the remaining pallets automatically roll forward to the front. The incline of the rails ensures smooth movement.
    • This system keeps the next pallet ready for easy retrieval, making operations efficient.

Is Push-Back Racking Right for Your Warehouse?

This type of racking is ideal for warehouses needing high storage density and efficient operations. It suits:

  • High-Volume Inventory: Warehouses with fast turnover of non-perishable items.
  • Limited Floor Space: Facilities aiming to reduce aisle space and increase storage.
  • Multi-SKU Storage: Environments needing diverse SKU storage in the same system.

However, since this racking uses a LIFO system, it may not suit perishable goods requiring first-in, first-out (FIFO) rotation.

Conclusion

Push-back racking is a powerful solution for maximizing storage efficiency without sacrificing accessibility. By adopting this system, you can significantly increase storage capacity, reduce costs, and enhance warehouse productivity. If space constraints or storage versatility are challenges in your facility, this form of racking could be the perfect solution.

Contact us today for a free non-obligation quote for a SARI (SEMA Approved Racking Inspector) to inspect this racking system