Forklift Equipment Abuse in Warehouse Environments
Forklifts and other lift equipment are essential in warehouses, but they are also a leading cause of racking system damage. Whether due to operator error or equipment failure, improper forklift use can weaken or collapse storage racks, creating serious safety risks. At Storage Equipment Safety Service Ltd (SESS Ltd), we specialise in independent racking inspections to help businesses prevent these costly and dangerous incidents.
The Risks of Lift Equipment Abuse
Structural Damage to Racking
Forklifts can cause severe damage to racking columns and beams. Even minor impacts can weaken structural integrity, increasing the risk of failure over time.
Safety Hazards
A damaged racking system can collapse, endangering warehouse staff and damaging valuable inventory.
Compliance Issues
SEMA and BS EN 15635:2008 set effective guidelines for racking safety. Businesses must take steps to maintain compliance and protect workers.
How to Prevent Lift Equipment Abuse
1. Train Operators Properly
Untrained or careless forklift drivers pose the highest risk to racking safety. Ensure all operators complete training from reputable companies to understand best practices.
2. Implement Clear Safety Procedures
- Establish dedicated forklift lanes to reduce accidental racking contact.
- Use protective barriers and column guards to shield vulnerable areas.
- Set speed limits for forklifts to minimise impact force.
3. Conduct Regular Racking Inspections
Frequent inspections help catch damage before it leads to collapse. At SESS Ltd, we offer independent racking inspections following SEMA guidelines. Using a traffic light system, we classify issues as:
- Green: Minor damage, no action required.
- Amber: Repairs needed soon.
- Red: Immediate action required.
4. Maintain Equipment and Warehouse Conditions
- Keep forklifts in good working condition with regular servicing.
- Ensure warehouse floors are even and clear of obstructions.
- Use high-visibility markers to help operators judge distances more accurately.
5. Promote a Culture of Safety
Encourage all staff to report damage immediately. An engaged workforce helps prevent small issues from turning into major hazards.
Trust SESS Ltd for Racking Safety
Since 1987, SESS Ltd has been the UK’s only fully independent rack safety inspection company. We do not sell or repair racking—we focus solely on ensuring safety and compliance.
By investing in regular racking inspections and safety training, businesses can protect their workforce, comply with regulations, and prevent costly damage.
For expert guidance, book a racking inspection or do our safety training courses.